Quality Manufacturing Service
Supreme quality CNC Milling
Sumac specializes in three, four and five axis machining, utilising our 5 axis machine tools in a full range of milling capabilities from simple drilling operations to complex three-dimensional contouring.
We use state of the art machining centres with features such as tilting five axis rotary tables, through spindle coolant, as well as high speed machining. Quality is also maintained through laser tool setting and machine tool monitoring in real time.
This is all supported with traditional manual machining.
CNC Milling 3, 4 and 5 axis
YCM NFX400A 5 Axis Heidenhain 640 Control with 60 tool capacity, spindle and tool probing integrated with Cellro Xcelerate X20 Robot work piece loading system.
Erowa Leonardo Pallet Loading across 2 machines
YCM NFX380A 5 Axis Heidenhain 640 Control with 60 tool capacity, spindle and tool probing – Capacity – 18 x Pallets of 225 x 225mm x 200mm high
YCM Fx350 5 Axis Heidenhain 530 Control with 60 tool capacity, spindle and tool probing – Capacity – 25 x Pallets of 148mm Ø x 200mm high
YCM Fx350AH x 2 off 5 Axis Heidenhain 530 Control using individual Erowa Compact work piece loading systems – Capacity – 50 Pallets of 148mm Ø x 200mm high.
HEDELIUS Tiltenta 7 5 axis CNC-control Heidenhain 530 control, moving column machining centre continuous tilting main spindle. – Capacity 4200mm x 750mm x 695mm
YCM Fx350AH 5 Axis (Heidenhain 530)x 4 – Capacity 350mm Ø Trunnion
YCM TV188B 3 Axis (Heidenhain 530) – Capacity 1800 x 860 mm
YCM TV158B 3 Axis (Heidenhain 530) – Capacity 1600 x 860 mm
YCM NXV102A 3 Axis (Heidenhain 620)x 3 – Capacity 1020 x 510mm
YCM MV106A 3 Axis (Heidenhain 530) – Capacity 1060 x 510 mm
YCM MV168A 3 Axis (MXP200i Fanuc) – Capacity 1650 x 750 mm
YCM FV125A 3 & 4 Axis (MXP200i Fanuc) – Capacity 1250 x 510 mm (with 4th Axis)
YCM NSV66A 3 Axis (Heidenhain 530) – Capacity 660 x 510 mm
YCM XV560AH 3 Axis (Heidenhain 530) x 5 – Capacity 560 x 410 mm
Bridgeport VMC600/22 3 Axis (Heidenhain 410) – Capacity 600 x 510 mm
Bridgeport VMC800/22 3 Axis (Heidenhain 410) – Capacity 800 x 510 mm (with 4th Axis)
Bridgeport VMC800/22 3 Axis (Heidenhain 410) x 2 – Capacity 800 x 510 mm
Supreme quality CNC turning
We have seven turning centres ranging from two axis up to nine axis of which six are bar feed, five are equipped with live tooling and three are twin spindles. With this range we can produce anything from prototypes to bar-fed large volume work.
This is all supported with traditional manual machining.
CNC Turning 2 to 9 axis
Daewoo Puma MX2000ST 9 Axis -Fanuc 18iTB Control System: Two full ‘C’ Axis 22kW spindles, 15kW (10,000rpm) Milling Spindle, Full 240 deg ‘B’ axis & Full Size Lower Turret with 7.5kW Driven tools, with a 1.5 metre LNS Servo 2 Bar System. Work Envelope = 550mm dia x 1020 mm, with 65mm Bar Capacity.
Daewoo Puma MX2000SY 6 Axis -Fanuc 18iTB Control System: 15kW Main Spindle + 7.5kW Sub Spindle, 5.5kW Driven Tools with Hydrafeed Multifeed Bar System. Work Envelope 330mm dia x 510mm, with 65mm Bar Capacity
Miyano BND-42S Fanuc CNC Control C Axis Driven Tooling & Sub Spindle Hydrafeed 3-80 Magazine Barfeed
42mm Main Spindle Capacity plus 34mm Sub Spindle.
Ecoca SJ-20MC Fanuc CNC Control C Axis Driven Tool Turret Hydrafeed 3-80 Magazine Barfeed
Goodway GCL-2B Fanuc CNC Control 200mm Ø Capacity, 51mm Bar Capacity. Hydrafeed 3-80 Magazine Barfeed
Goodway GS-260 Fanuc CNC Control 400mm Ø Capacity, 51mm Bar Capacity. C-Axis Driven tool Turret.
Goodway Sliding Head SW32 Fanuc CNC 32mm Bar Capacity. Twin Spindle 3 Metre Barfeed
All CNC machining fully supported by Mastercam, EdgeCam and Solidworks
(Computer Aided Engineering + Pro–E capability).
Expert welding and sheet metal work – laser cutting, fabrication and welding
Our welding capacity includes MIG, TIG, Gas and Spot for mild steel, stainless steels and aluminium. Our highly skilled team produce welds of excellent quality and can produce anything from prototypes to production fabrications.
Laser Cutting, Fabrication and Welding
Bystronic Bystar 3015 laser cutting machine – Capacity 3000mm x 2000mm with a 4 axis
Amada press brake HFE 130-4 – Capacity 130 tonne x 4.0 metres down stroke
RQH Pressbrake – Capacity 30 tonne x 1.5 metres
Promecam Pressbrake – Capacity 35 tonne x 2.4 metres
Edwards pearson press brake PR4 100/3100 – Capacity 100 tonne x 3.0 metres
Edwards Guillotine – Capacity Truecut 48” X 10g Mild Steel
Edwards Guillotine Capacity 3 Metre x 6mm Mild Steel
Hydranotch Femco Corner Notcher
Press & Shear Ltd 2 Meter Rollers
Press & Shear Ltd Strippit Super 30/30/30 Fabricator
Meritus Spot Welder Model 5002420
Ineco Basic Tube Bender Tube Scalloper
Migatronic Tig welding x 15 sets
Migatronic Mig Welding x 4 set
Transarc Welder Metal Arc 200 Amp
Conventional machine shop with full ancillary and supporting plant
Milling
(5x) SMX2 3000 SLV Turret Milling Machine 3 Axis
(1x) Bridgeport EZ TRAK DX Series 2
Turning
Cyclematic Toolroom Lathe – CTL618e
Swift Toolroom Lathe Model 618
Colchester Centre Lathe Master 2500
Harrison Centre Lathe M450
Dalian Centre Lathe 6250/1500
XYZ Proturn Centre Lathe 425 X 2000
Grinding and Honing
Okamoto Grinder 105DX: 1.05 x 0.5m Table
J & S Surface Grinder 1400: 24” x 6” Table
J & S EIU 1074 Universal Grinder: 10” swing x 18” long
GP Centreless Grinder
Delapena Auto Speedhone machine
Inspection
Fully Equipped Inspection Facilities and Quality Control
VDMIS based CNC Co-ordinate Measuring Machine
Faro Arm 1.2M Ø with Delcam software
Ancillary and support plant
uMeta Laser Engraving Machine
Glass Bead & Grit Blasting
Electro Arc Spark Eroder
Line Grinding
Fully equipped material cutting and preparation.
Assembly
Fully equipped dedicated assembly areas
Electro-mechanical